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  • jopizz
    Super-Experienced


    • Nov 23 2009
    • 8347

    #16
    The heater resistor is under the passenger side dash on the blower motor housing. That's the power window relay.

    John
    John Pizzi - Squarebirds Administrator

    Thunderbird Registry #36223
    jopizz@squarebirds.org 856-779-9695

    https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

    Comment

    • Cwcb08
      Experienced
      • Oct 11 2016
      • 163

      #17
      Originally posted by jopizz
      The heater resistor is under the passenger side dash on the blower motor housing. That's the power window relay.

      John
      ok, thank you!
      Last edited by Cwcb08; October 17, 2016, 11:05 AM.
      2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

      Comment

      • simplyconnected
        Administrator
        • May 26 2009
        • 8787

        #18
        Heater resistors are normally mounted so that the resistors protrude into the air passage. Moving air cools the ni-chrome resistors as reduced current lowers fan speeds. Air-cooling also means a smaller resistor can be used.

        Problems arise when air flow stops. Then, resistors burn open. Usually the HI speed works because 12-volts is sent directly to the fan motor. - Dave
        Member, Sons of the American Revolution

        CLICK HERE to see my custom hydraulic roller 390 FE build.

        "We've got to pause and ask ourselves: How much clean air do we need?"
        --Lee Iacocca

        From: Royal Oak, Michigan

        Comment

        • Cwcb08
          Experienced
          • Oct 11 2016
          • 163

          #19
          after a quick google search i realize i have handled that part without knowing ( when i took the heater box cover off while trying to remove the leaking heater core before giving up trying to remove the back two bolts - for now ) is there a way to safely bypass that part to test the fan motor?
          2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

          Comment

          • simplyconnected
            Administrator
            • May 26 2009
            • 8787

            #20
            Yes, simply apply 12 volts to the fan motor. You can do it at the resistor receptacle if you want.
            Member, Sons of the American Revolution

            CLICK HERE to see my custom hydraulic roller 390 FE build.

            "We've got to pause and ask ourselves: How much clean air do we need?"
            --Lee Iacocca

            From: Royal Oak, Michigan

            Comment

            • Cwcb08
              Experienced
              • Oct 11 2016
              • 163

              #21
              Originally posted by simplyconnected
              Yes, simply apply 12 volts to the fan motor. You can do it at the resistor receptacle if you want.
              Fan works on high but only if the switch is at 3 and in just the right spot, with the resistor unplugged should the fan be on at every speed setting but at stay high speed?

              Also found a few great photos on another forum and got the heater core removed, I can link them here if you guys like
              2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

              Comment

              • jopizz
                Super-Experienced


                • Nov 23 2009
                • 8347

                #22
                With the resistor unplugged it shouldn't work at all. The resistor completes the circuit to ground.

                John
                John Pizzi - Squarebirds Administrator

                Thunderbird Registry #36223
                jopizz@squarebirds.org 856-779-9695

                https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

                Comment

                • Cwcb08
                  Experienced
                  • Oct 11 2016
                  • 163

                  #23
                  Originally posted by jopizz
                  With the resistor unplugged it shouldn't work at all. The resistor completes the circuit to ground.

                  John
                  well it's on the back seat and the fan is ON??





                  this is where i found the photos:

                  2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

                  Comment

                  • jopizz
                    Super-Experienced


                    • Nov 23 2009
                    • 8347

                    #24
                    It's possible the switch is wired directly to ground on the HIGH setting and only uses the resistor on the lower settings. I've never looked at it that closely. That would make sense why your blower only works on HIGH.

                    John
                    John Pizzi - Squarebirds Administrator

                    Thunderbird Registry #36223
                    jopizz@squarebirds.org 856-779-9695

                    https://www.squarebirds.org/picture_gallery/TechnicalResourceLibrary/trl.htm

                    Comment

                    • Cwcb08
                      Experienced
                      • Oct 11 2016
                      • 163

                      #25
                      so i replaced the heater core and reinstalled the resistor, good news it works and i have three fan speeds.

                      i then i ran the motor for ten min (with a family members spare guage temporarily installed):



                      and flipped the lever to defrost but didn't feel any heat at the window?



                      i also grounded the bottom of the replacement temp sender straight to the battery and the stock gauge didn't move so im thinking i will have to contact dave for the CVR sooner rather than later and rule that out
                      2016 FORD F150 XLT 3.5 EB SPORT 302a - 2012 KAWASAKI ZX-6R - 2012 LEGEND DELUXE V-NOSE - 2008 KAWASAKI ZZR600 - 2008 FORD FOCUS SE - 2007 KAWASAKI ZX-6R - 2002 ARTIC CAT 500 - 1990 JOHN DEERE 265 - 1966 FORD THUNDERBIRD HARDTOP TOWN

                      Comment

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